WHAT IS AN AIR STRAPPING MACHINE?

What is an Air Strapping Machine?
Air Strapping Machine is a machine used in packaging and load binding processes. In other words, it means strapping machines that work with a pneumatic system. It works with air pressure and is used to tightly bring together and fix metal or plastic straps.


How Does an Air Strapping Machine Work?

Pneumatic strapping machines work with air pressure and are used to tightly bring together and fix metal or plastic straps.


The Effect of Air Strapping Technology on Packaging Processes

Air strapping machine is a machine that allows businesses to tightly wrap straps around products for safe packaging and transportation. It saves time and labor for the business and ensures that their products are shipped more safely and smoothly.


For Which Sectors is Air Strapping Machine More Suitable?

Every business where products are packaged in certain areas after they leave production can use these machines. Sectors such as logistics, construction, food and steel prefer them.


Things to Consider When Buying an Air Strapping Machine

Load Type and Weight, Strapping Material, Ergonomics, Safety, Maintenance and Spare Parts
The weight of the loads to be strapped determines the strength of the strap. Straps and machines with high tensile strength should be preferred for heavy loads. Materials such as polyester (PET), polypropylene (PP) or Steel should be selected considering the conditions of carrying the load. The strapping machine's compliance with ergonomic and safety standards will prevent work accidents by ensuring that operators work comfortably. Regular maintenance of the machine and supply of spare parts are important issues for its long life and trouble-free operation.


Pressure Adjustment and Correct Usage Techniques in Air Strapping Machines

Air steel strapping machines generally require an air pressure between 4 and 6 bar . Check the air pressure requirements of the machine and adjust the air source accordingly. Machine tensioning settings should be made in accordance with the force to be applied to the product. By passing the strap correctly around the product and placing it in the machine, the machine starts strapping by pressing the trigger of the machine. The machine automatically tensions the strap and stops when it reaches the required tightness. After the welding process is completed, the machine cuts the strap at a suitable point and the strapped load is ready to be transported or stored safely. 


Safety Precautions When Using Air Strapping Machine

  • Reading the machine instructions
  • Using protective equipment
  • Emergency stop buttons
  • Getting training
  • Regular maintenance
  • Working environment


Most Common Problems and Solutions in Air Strapping Machines

  • Cutting Problems: Wear or misalignment of the cutting blades will cause the strap not to be cut properly. Solution: Check the blades and replace if necessary
  • If the strap is not tight or loose enough, the risk of damage to the packaged products increases. Solution: Check and adjust the tension adjustment mechanism.
  • Electrical Failures: Problems in electrical connections or failure of electronic components can stop the machine from working. Solution: Check the electrical connections and control panel, replace the faulty parts.
  • Motor Failures: Overheating of the motor or wear of mechanical parts negatively affects the performance of the machine. Solution: Regular maintenance of the motor and mechanical parts. 
In addition, periodic maintenance of the machines, provision of spare parts, training and information will make it easier to solve problems.


Differences Between Cordless, Steel and Air Machines in the Strapping Process

  • Cordless Machines: It can be easily used in different areas with its wireless operation feature. It saves time and increases employee comfort thanks to its ergonomic design and long-lasting battery. 
  • Steel Machines: It guarantees safety in heavy industry and transportation of large volume loads. Strong steel straps provide maximum safety in transportation of valuable products by offering high durability.
  • Air Machines: It works with compressed air and is an excellent choice for high volume jobs. Their durable structure allows for safe packaging of heavy loads while offering precise and fast operation.


How to Provide Maximum Safety in Transportation and Storage with Strapping Machines?

The strap should be tightly stretched around the product to be packaged and the ends should be connected with heat, vibration or metal clips. This prevents the strap from slipping and damaging the products. The machines should be regularly maintained and safety checks should be carried out. This ensures the efficient operation and safe operation of the machines

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